Temperature that changes with the shift
The setpoint stops depending on who is at the panel and the band gets tighter across all three shifts.
APC
Stabilize the process
The problem Variation in the process that nobody sees in time to correct.
intellifix · Stabilize the process
Control dashboard
What it does
Less variation, with the operator still in charge.
Less variation: the system suggests adjustments and corrects with your authorization.
Nothing is written without human authorization The model suggests, a person releases it. Control mode, write tags and interlocks stay visible on screen.
- Setpoint suggestions to reduce variability
- Assisted correction with your authorization
- Less scrap and off-standard consumption
Real screens
This is the product, not a mockup.
Captured from the running app with demonstration data. Click a screen to open it at full size.
intellifix · Stabilize the process
Control dashboard
intellifix · Stabilize the process
Control models
How it works
From the data that comes in to the decision that goes out.
-
1
Readings arrive from process monitoring
Setpoints and process variables come in per stage, already tied to the equipment that owns them.
-
2
Variability is measured
Each variable is compared with its target range, and the drift that costs yield or quality is separated from the noise.
-
3
An adjustment is suggested
The suggestion comes with the expected effect, so the operator sees what changes before anything moves.
-
4
The correction runs with your authorization
Apply it assisted, or leave it as a recommendation on screen. Nothing is written to the process without permission.
Requirements
What it takes to go live.
Data it needs
Setpoint readings (via IPM)
This is the hard requirement. Without it, the capability has nothing to read.
What the plant needs
- Process monitoring already running: the setpoint readings arrive through it.
- Setpoints that can be written, or an operator to apply them.
- A target range per variable, agreed with the process area.
- A rule on who can authorize a correction.
Where it acts in the plant
The stage this capability holds steady.
Delivered outcomes
What becomes possible on the shift.
-
The drift shows up while there is still time
Real value, target and model adjustment sit on the same line, tag by tag, while the batch is still running.
-
An adjustment with the expected effect attached
The suggestion arrives next to the predicted curve, so the call is not a guess about what the process will do.
-
Nothing is written without human authorization
The correction only leaves the screen when a person releases it. Control mode, write tags and interlocks stay visible.
-
The same standard across the three shifts
The setpoint stops depending on who is at the panel, and the recovery after a stop follows the same route.
Examples of use
On the floor, it looks like this.
Consumption above the standard on the dryer
The adjustment cuts off-standard consumption without pushing the product out of spec.
Holding the process through a changeover
The recovery after the setup is guided, instead of each operator finding their own way back.
Benefits by role
Everyone reads the same adjustment.
For the operation
The panel says what to adjust and why. Applying it takes one authorized click, and turning the suggestion down is a valid answer too.
For quality and process
The target range per variable is written down and comparable, and the history shows whether the variability really dropped on the product.
For management
Every model carries its score, the trained phases and the tags it may write, so the reach of the automation is auditable.
Integrations
It does not work alone.
Every capability reads from and feeds the others. What this one exchanges inside the operation:
IPM
Monitor the process
Mandatory source. This capability inherits the process stages, the variables and the setpoint readings from process monitoring.
Open capability
RMS
Best recipe
The best real run defines the setpoints worth chasing. Stabilization is what holds them shift after shift.
Open capability
QCP
Quality and deviations
Quality reporting confirms whether the variability actually dropped, on the product and not only on the chart.
Open capability
APC
Want to see this on your own data?
Bring one variable that swings and its target range. In the demo we show the suggestion and the expected effect.